New Rebar Facility in Illinois Planned to Quell Continued High Demand | Columbus Ohio Dump Trucks

An Illinois rebar finisher says that high demand for the steel reinforcement in concrete construction is compelling it to expand its rebar production capability. 

Nu Way Companies is building a 35,000-sq-ft fabrication facility in Troy, Ill. Contractor Contegra Construction is building the facility that will have three cranes to handle various sizes of rebar, including up to 3.5-ton coils and straight lengths up to 60-ft long.

It will more than quadruple the company’s rebar production tonnage, which was at a high of 3,100 tons in September and is expected to grow. 

“E-commerce-driven warehouse construction coupled with a surge in infrastructure spending has created soaring demand for rebar, a critical element for tilt-up and road construction,” said Greg Rhomberg, president and COO of Nu Way.  “On top of that, healthcare, schools and other concrete projects are also driving demand for reinforcing rebar.”  

Rebar demand is up nearly 9% over the first seven months of 2022 compared to the same time period in 2021, according to Timothy Gill, chief economist for the American Iron and Steel Institute. 

He attributes recent demand for rebar to "nonresidential construction that is beginning to recover from the impact of the COVID-19 pandemic and recession of 2020."

At the same time, a sharp downturn in the US economy in the next year could have a negative impact on demand, but Gill believes the Infrastructure Investment and Jobs Act (IIJA) will lead to more construction over the next few years by states, municipalities and other infrastructure owners.

“Much of this investment, particularly road, highway and bridge construction, will make extensive use of rebar,” he said. 

Kenneth Simonson, chief economist for The Associated General Contractors, also believes federal dollars could increase rebar demand even as the housing market cools. 

“My impression is that demand from single-family homebuilders and warehouse projects is cooling steeply,” he said. “I expect a big pickup, starting in 2023 and continuing for several years, from infrastructure, manufacturing, and power and energy projects, all of which are benefiting from the IIJA, Chips and Science Act, and the Inflation Reduction Act.” 

When that expected pickup in demand may happen is less clear. 

“The federal awards and tax credits in those laws all come with significant new strings and lots of rules that have yet to be written or clarified. So the timing of any pickup in demand for materials for those projects remains very uncertain,” Simonson said. 

Rhomberg anticipates increasing production to 15,000 tons of rebar annually at the Troy fabrication facility when it is completed in spring 2023. 

The facility will customize rebar supplied by steel mills for construction. The building will feature a 31,000-sq-ft fabrication shop and 4,000 sq ft of office space. It will be constructed of tilt-up concrete panels and a 21-ft clear height fabrication area will have three bays, each served by an overhead crane, including a 16-ton magnetic crane, a 10-ton crane and a five-ton crane.  

Nu Way has recently supplied rebar for projects including the new MLS Stadium in downtown St. Louis, Phillips 66 Wood River Refinery in Roxana, Ill., the Springfield Public School District in Springfield, Ill and expansions of such regional businesses as AB-InBev and BJC Healthcare.  

Annemarie Mannion is editor of ENR Midwest, which covers 11 states. She joined ENR in 2022 and reports from Chicago.